Industrial Waste EMERGENCY CLEANUP

Spill Cleanup & Lagoon Cleanout – Charlotte, NC Food Processing Facility

Rapid foam spill cleanup and lagoon restoration completed in 4–5 days to return facility to safe, compliant operations

Project Overview

A food and beverage processing facility in Charlotte, NC experienced a system upset that caused excessive foam overflow from a processing tank. The material spread across the site and entered the stormwater pond, creating an immediate environmental and operational issue.



The facility required rapid cleanup, sludge removal, and restoration of the stormwater system to its permitted condition to resume normal operations.

Project Snapshot

Emergency response mobilized immediately

Full site and pond cleanup completed in 4–5 days

~1,000 units of non-hazardous material removed

Stormwater pond restored to original permitted condition

Detail Specification
Location Charlotte, North Carolina
Client Type Food & Beverage Processing Facility
Material Non-hazardous food processing waste / sludge
Volume ~1000 (estimated)
Problem Outdoor storage caused solidification into unusable brick
Challenge Foam overflow and contamination of site and stormwater pond
Our Solution Emergency cleanup, lagoon cleanout, waste removal and disposal
Equipment Vac trucks, frac tanks, dump trucks
Timeline 4–5 days

The Challenge:

Foam Overflow Contaminated Site and Stormwater System

The facility experienced a process upset that caused foam buildup inside a tank. The foam exceeded containment capacity and discharged across the site, ultimately entering the stormwater pond.


This created multiple issues:


  • Loss of control over process waste
  • Contamination of the stormwater system
  • Immediate environmental exposure risk
  • Disruption to normal plant operations


The facility needed a contractor capable of quickly stabilizing the situation, removing waste, and restoring the pond to its permitted condition.

Our Approach:

Rapid Response Cleanup and Full Sludge Removal

Step 1: Site Assessment


US Waste Industries mobilized to the site and assessed the extent of contamination across both the facility and stormwater pond. This allowed for immediate planning of containment and removal strategy.

Step 2: Execution and Waste Removal


Crews deployed vacuum trucks, frac tanks, and dump trucks to remove sludge and contaminated material from the site and lagoon. All affected areas were cleaned to eliminate residual waste.

Results:

Site Restored and Operations Resumed

Metric Result
Timeline 4-5 days
Volume Removed ~1000 (non-hazardous material)
Waste Handling Fully removed and disposed at permitted facility

Project Impact

Site returned to safe working condition

Stormwater pond restored to compliant state

Environmental risk mitigated

Facility able to resume normal operations without extended downtime

Technical Execution Details

  • Vacuum truck deployment for sludge and liquid removal
  • Frac tank staging to manage waste volumes onsite
  • Dump truck hauling for solid and semi-solid material
  • Full removal of lagoon sludge to restore pond capacity
  • Coordinated transport and disposal at permitted facilities


The approach prioritized speed, containment, and complete removal to eliminate ongoing environmental risk.

Strategic Insight

Rapid mobilization combined with high-volume vacuum and hauling capacity allowed for full removal of both surface contamination and lagoon sludge in a compressed timeframe.



Addressing both the visible spill and the impacted stormwater system simultaneously prevented recurring contamination and ensured the facility met environmental expectations before restarting operations.

Industries WE SERVE DURING THIS PROJECT

  • Food & Beverage Processing
  • Industrial Manufacturing
  • Wastewater & Process Facilities


Services / Methods Used

  • Lagoon Cleanout
  • Emergency Spill Response
  • Industrial Cleaning
  • Non-Hazardous Waste Disposal

REQUEST A QUOTE FOR LAGOON RESTORATION OR TREATMENT

If your facility is dealing with a spill, system upset, or lagoon contamination, rapid response is critical to minimize risk and restore operations.

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